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Work Cells

In conventional production, products were manufactured in separate areas (each with a responsibility for a different part of the manufacturing process) and many workers would work on their own, as on a production line. In cell production, workers are organized into multi-skilled teams. Each team is responsible for a particular part of the production process including quality control and health and safety. Each cell is made up of several teams who deliver finished items on to the next cell in the production process. Cell production can lead to efficiency improvements due to increased motivation (team spirit and added responsibility given to cells) and workers sharing their skills and expertise.

Cellular layouts, especially U-shaped cells, are commonly used in lean manufacturing environments to create workplace efficiency and flexibility.  These layouts ensure the shortest part movement distance, allow for sharing of work, provides a foundation for one piece flow, and reduces the amount of floor space required.  Some key elements of cellular layouts include:

  • Defined preventive maintenance requirements
  • Quick changeover procedures are standardized
  • Machines and tables are on rollers whenever possible for rapid reconfiguration
  • Equipment is not hard-wired or piped
  • Operators are cross-trained on all processes and machines
  • Usually the cells operate in a counter-clockwise direction
  • Arrange equipment by processing sequence, not by equipment type
book_cellular1.jpgCellular Manufacturing

by Productivity Team 

 

 

book_reorganizing.jpgReorganizing the Factory

by Nancy Hyer

 

 

book_implementingworldclass.jpgImplementing World Class Excellence

by Larry Rubrich


 
icon_ppt.gif Cellular Layouts PowerPoint Presentation
icon_ppt.gif Manufacturing Excellence Presentations
icon_tool.gif Lean Toolkit
icon_tool.gif Factory Toolbox
icon_tool.gif Life in a Workcell DVD
icon_tool.gif Cellular manufacturing - heart of lean
icon_tool.gif Evolving Excellence Blog
icon_tool.gif Events Calendar

Games and Simulations

Training simulations and games to demonstrate the power of lean.
 
Lean Manufacturing - Just in Time, Factory Flow - 5S
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