Topics
3P - Production Preparation5S - Workplace Organization
Activity Based Costing
Agile Manufacturing
Autonomation
Benchmarking
Best Practices
Business Intelligence
Competitive Intelligence
Continuous Flow
Continuous Improvement
Design for Manufacturing
Ergonomics
Heijunka
Hoshin Kanri
Jidoka
Just in Time
Kaizen
Kanban
Knowledge Management
Lean Accounting
Lean Six Sigma
Lean Supply Chain
Mistake Proofing
One Piece Flow
Poka Yoke
Policy & Strategy Deployment
Pull Manufacturing
Quick Changeover / SMED
Quick Response Manufacturing
Safety & Health
Six Sigma
Standard Work
Statistical Process Control
Strategic Planning
Supply Chains
Takt Time
Teams
Theory of Constraints
Total Productive Maintenance
Training Within Industry
Value Streams
Visual Factory
Work Cells
Lean Enterprises
Lean ConstructionLean Education
Lean Government
Lean Healthcare
Lean Job Shops
Lean Manufacturing
Lean Office
Lean Product Development
Lean Software & IT
5S Workplace Organization
5S is a reference to five Japanese words that describe standardized cleanup:
- Seiri : tidiness, organization. Refers to the practice of sorting through all the tools, materials, etc., in the work area and keeping only essential items. Everything else is stored or discarded. This leads to fewer hazards and less clutter to interfere with productive work.
- Seiton : orderliness. Focuses on the need for an orderly workplace. Tools, equipment, and materials must be systematically arranged for the easiest and most efficient access. There must be a place for everything, and everything must be in its place.
- Seiso : cleanliness. Indicates the need to keep the workplace clean as well as neat. Cleaning in Japanese companies is a daily activity. At the end of each shift, the work area is cleaned up and everything is restored to its place.
- Seiketsu : standards. Allows for control and consistency. Basic housekeeping standards apply everywhere in the facility. Everyone knows exactly what his or her responsibilities are. House keeping duties are part of regular work routines.
- Shitsuke : sustaining discipline. Refers to maintaining standards and keeping the facility in safe and efficient order day after day, year after year.
Often in the west, alternative terms are used to disguise the Japanese origins of the methodology. These are "Sort, Straighten, Shine, Systemise and Sustain" and "Safety" as a 6th optional S. These were arguably derived to prevent 5S from being perceived as yet another Japanese improvement process in an era when western industry was already being overwhelmed by strategies to combat foreign business. Alternative Americanizations have also been introduced, such as CANDO (Cleanup, Arranging, Neatness, Discipline, and Ongoing improvement). Even though he refers to the ensemble practice as "5S" in his canonical work, 5 Pillars of the Visual Workplace, Hirano prefers the terms Organization, Orderliness, Cleanliness, Standardized Cleanup, and Discipline because they are better translations than the alliterative approximations. There is a photo of a Japanese sign in 5 Pillars that shows the latin "5S" mixed with Kanji. Additional practices are frequently added to 5S, under such headings as 5S Plus, 6S, 5S+2S, 7S, etc. The most common additional S is for Safety mentioned above. |
|
||||||||||||||||||||||||
PowerPoint Presentations
Lean Overview - 3P - 5S - Jidoka - Kaizen - Value Streams - Visual Factory - Pull - JIT - Kanban - Quick Changeover - Cellular Manufacturing - Theory of Constraints - TWI - TPM - Lean Office - TQM - SPC - Root Cause Analysis - Six Sigma - FMEA - Balanced Scorecard - Competitive Intelligence - Knowledge Management - Job Design - Outsourcing Strategy - Supply Chain Strategy - Strategic Management - Project Management - and many more
More Information
Training Packages
Lean Overview - Value Stream Mapping, 5S, Quick Changeover, Lean Manufacturing Workshop, 5S Office, VSM Office, Classic Kaizen, Quick and Easy Kaizen, Lean Overview (Spanish), 5S (Spanish), Value Stream Mapping (Spanish)
More Information
DVD Videos
Life in a Workcell - Batchin' - What Lean Means - Kaizen Blitz - Shigeo Shingo - Lean Accounting - ESD - 5S - Quick and Easy Kaizen - Customer Satisfaction - Work Teams - Velocity at Dell - Strategic Planning
More Information
Games and Simulations
Lean Manufacturing - Just in Time, Factory Flow - 5S
More Information
Factory Toolbox
Lean Toolkit - Procedures Toolkit - Quality Toolkit - Tools and Forms Toolkit - Engineering Toolkit - Materials Toolkit - Safety Toolkit - HR Toolkit - Six Sigma Toolkit - Finance Tookit
More Information
Online Learning
Lean Overview - 3P - 5S - Jidoka - Kaizen - Value Streams - Visual Factory - Pull - JIT - Kanban - Quick Changeover - Cellular Manufacturing - Theory of Constraints - TWI - TPM
More Information