The Superfactory Newsletter is published monthly to over 50,000 subscribers.


Inside Superfactory

About - Articles
Blog - Books
Events Calendar


PowerPoint
Presentations

Lean Manufacturing
Lean Overview - 3P - 5S - Jidoka - Kaizen - Value Streams - Visual Factory - Pull - JIT - Kanban - Quick Changeover - Cellular Manufacturing - Standard Work - Theory of Constraints - TPM - TWI

Lean Enterprise
Lean Manufacturing - Lean Office - Lean Accounting - Lean Design - Lean Project Management - Lean Sales & Marketing - Lean Supply Chains - Hoshin Planning - Lean Enterprise Assessment

Quality
SPC - Root Cause Analysis - Six Sigma - FMEA - ISO 9001 - Mistake Proofing

Business
Balanced Scorecard - Design for Lean - Cost Accounting - Capital Budgeting - Competitive Intelligence - Knowledge Management - Job Design - Outsourcing Strategy - Supply Chain Strategy - Strategic Management - Project Management

Safety
Accident Investigation - Biosafety - Chemical Spills - Hazard Communication - and 35 more


Factory Toolbox


Over 500 forms, procedure templates, and tools for download.

Lean Toolkit - Procedures Toolkit - Quality Toolkit - Tools and Forms Toolkit - Engineering Toolkit - Materials Toolkit - Safety Toolkit - HR Toolkit - Six Sigma Toolkit - Finance Tookit


Sponsors

Advertising Info

AME 2010

LAS 2010

LAS 2010

LAS 2010


Join the Superfactory LinkedIn group!

Volume 10 Issue 11   |   November 2009   |    www.superfactory.com

From the Editor

Welcome to the Superfactory Newsletter!

Now is the time to invest in lean improvements. Check out Gemba Academy, which has just added a new course on Quick Changeover, as well as a series of Lean Thinker Interviews and Lean Leader Interviews. The Seven Wastes course is also now available with Spanish subtitles.

The Superfactory LinkedIn group has over 3,500 members. If you're a member of LinkedIn, or are interested injoining the largest professional social networking group, also join theSuperfactory Group.

You can also follow us on Twitter to stay informed of new content and lean manufacturing news.

- Kevin Meyer

 

Manufacturing Excellence News

Stories of interest to the lean community.

 

In the Evolving Excellence Blog

Join over 5,000 readers who get their daily dose of blunt manufacturing and business reality by subscribing to the Evolving Excellence blog!

  |  Subscribe to Evolving Excellence by Email

Recent posts in the Evolving Excellence blog include:

Visit the Evolving Excellence blog...

 

Upcoming Events

11/16/2009Six Sigma Black Belt - Dayton, OH - U-Dayton
11/16/20095S Workshop - Guelph, ON - EMC
11/16/2009Total Productive Maintenance - Guelph, ON - EMC
11/16/2009Reducing Costs Through Lean Manufacturing - Atlanta, GA - Granite Bay
11/17/2009Change Agent Skills - San Francisco, CA - LEI
11/17/2009Key Concepts of Lean - San Francisco, CA - LEI
11/17/2009Optimizing Flow in Office and Service - San Francisco, CA - LEI
11/17/2009Sustainable Lean Culture - San Francisco, CA - LEI
11/17/2009Lean Supervisor - Kitchener, ON - EMC
11/17/2009Developing Pull Systems - Richmond Hill, ON - EMC
11/17/2009Visual Management - Hamilton, ON - EMC
11/17/2009Financial Application for non-Financial Managers - Richmond Hill, ON - EMC
11/17/2009Operations Performance Summit - Daytona, FL - Informance
11/17/2009The Foundation of Lean - Creating Stability with 5S - Manchester, NH - GBMP
11/18/2009Managing to Lean: The Use of the A3 - San Francisco, CA - LEI
11/18/2009Managing Value Stream Improvement Projects - San Francisco, CA - LEI
11/18/2009Developing Pull Systems & Kanban - Chatham, ON - EMC
11/18/2009Visual Management - Chatham, ON - EMC
11/19/2009Lean Tools for the Office - Morris Plains, NJ - NJ MEP
11/19/2009Lean Problem Solving - San Francisco, CA - LEI
11/19/2009Value Stream Mapping - Kitchener, ON - EMC
11/24/2009Effective Problem Solving - Richmond Hill, ON - EMC
11/26/20095S - Hamilton, ON - EMC
11/26/2009Total Productive Maintenance - Hamilton, ON - EMC
11/27/20095S for the Office - Arnprior, ON - EMC
11/30/2009Effective Problem Solving - London, ON - EMC
12/01/2009Leadership for Lean Equipment - Dayton, OH - U-Dayton
12/01/2009Human Error Prevention - Las Vegas, NV - High Tech Seminars
12/02/2009Effective Problem Solving - Hamilton, ON - EMC
12/02/2009Key Concepts of Lean in Healthcare - Cambridge, MA - LEI
12/03/2009Root Cause Analysis - Las Vegas, NV - High Tech Seminars
12/03/2009Lean Accounting - Kitchener, ON - EMC
12/04/20095S Workshop - Kitchener, ON - EMC
12/04/2009Total Productive Maintenance - Kitchener, ON - EMC
12/07/2009Professional Development for Women - Asheville, NC - Clemson
12/07/2009Nuclear Quality Requirements for Procurement - Las Vegas, NV - High Tech Seminars
12/07/2009QEH&S Auditing - ISO 19000 - Las Vegas, NV - High Tech Seminars
12/07/2009Lean Certification - Mason, OH - Definity
12/07/2009Value Stream Mapping for the Office - Kitchener, ON - EMC
12/08/2009Strategies for Lean Purchasing - Hamilton, ON - EMC
12/08/2009Lean Supervisor - Richmond Hill, ON - EMC
12/08/2009Value Stream Mapping - London, ON - EMC
12/08/2009Lean Managers Conference - Orlando, FL - LEI
12/09/2009Developing People with Capability for Lean - Orlando, FL - LEI
12/09/2009Getting the Right Things Done - Orlando, FL - LEI
12/09/2009Managing to Lean - the Use of the A3 - Orlando, FL - LEI
12/09/2009Supporting Leader Standard Work - Orlando, FL - LEI
12/09/2009Sustaining Lean Culture - Orlando, FL - LEI
12/09/2009The Lean Manager - Orlando, FL - LEI
12/10/2009Lean Tools for the Office - Morris Plains, NJ - NJ MEP
12/10/2009SMART Leadership - Mason, OH - Definity
12/10/20095S for the Office - Hamilton, ON - EMC
12/10/2009Lean Supervisor - London, ON - EMC
12/10/2009Coaching Skills for Implementation Leaders - Orlando, FL - LEI
12/10/2009The Road to Business Excellence - Waltham, MA - GBMP
12/10/2009Bronze Lean Certification Review and Exam - Bedford, MA - GBMP
12/14/2009Lean Experience - Novi, MI - Lean Learning Center
12/14/20095S for the Office - Richmond Hill, ON - EMC
12/15/2009Lean Simulation - Cincinnati, OH - Definity
12/15/2009Strategies for Lean Purchasing - Kitchener, ON - EMC
12/15/2009Developing Pull Systems & Kanban - Hamilton, ON - EMC
12/15/2009Visual Management - Hamilton, ON - EMC
12/17/2009Principles of Lean Manufacturing - Morris Plains, NJ - NJ MEP
12/17/2009Value Stream Mapping for the Office - Hamilton, ON - EMC

View the full events calendar...

 

Featured Book

Toyota KataCompression

By Robert "Doc" Hall

Strategic leaders of private and public organizations in the 21st century are faced with unprecedented challenges. The principles and practices that helped them compete and grow in the past, no longer work. Many of the problems are beyond complicated. They are problems generated by interlinked systems that prevent us from clearly defining the root cause. Their resolution requires reflection on the assumptions of the past and counter intuitive thinking.

Today, with Compression, Doc gives us a new perspective on the challenges of the 21st century. He gives strategic leaders a way to put their arms around the complex issues facing their companies, markets, and communities.

More information - Previous featured books

 

Featured Article

  Free Money, Free Love

  By Bob Emiliani, The CLBM, LLC
 

Every Lean advocate is very enthusiastic about their work. But individual enthusiasm without extensive, high-level coordinated group activities to promote Lean management in policy circles will relegate Lean to a niche practice. We can do better than that.

What’s in a name?

In October 2007, the Lean Enterprise Institute held a celebration in Cambridge, Massachusetts, to commemorate its 10th anniversary. Jim Womack spoke at the beginning of the event and offered a wonderful retrospective of LEI’s beginnings, accomplishments, and future direction, which was to move beyond Lean tools and start to focus on Lean management (finally!). He also shared his regrets over the name “Lean,” saying that it was not a good name in hindsight but it is the name we have and should make the best of it. To me, he sounded nearly apologetic.

While Jim’s honesty was admirable, he should not have expressed any regret over the name “Lean.” Why? The long-view of history tells us that no matter what you call progressive management, executives will resist it or misinterpret and misapply it. John Krafcik could have instead named Lean “Free Money, Free Love” and people would still find reasons to ignore or disparage it. This is not a simple name or branding problem; the challenge runs much deeper than that, as I shall soon explain.

For over 100 years, different names have been given to new management systems and methods. These include: Scientific Management, Total Quality Management, Reengineering, etc. Their common intent is to introduce progressive management practices to businesses and organizations. They seek to move executives away from wasteful conventional management principles and practices to new ones, which, if understood and practiced correctly, would do less harm and lead to greater prosperity for all key stakeholders.

But, as history has shown us time and time again, most managers resist efforts to adopt new business principles and reform long-established practices, or they misunderstand and incorrectly practice them. The Hollywood film titled “The Matrix” offers an interesting analogy [1]. The human character Neo (Thomas Anderson, played by Keanu Reeves) and his colleagues embark on a mission to improve the human condition. They represent a threat to the software in the machine-based system, which responds by unleashing agents (computer programs) and sentinels (machines) to disrupt or destroy Neo’s mission.

Progressive management, or Neo-management (new management) [2], and the people that introduce it, are often similarly perceived as threats. To address these threats, some executives (agents) and mid-level managers (sentinels) will disrupt or destroy their mission to improve the human condition in business. As in the movie, agents and sentinels appear in overwhelming numbers to preserve their system. The people who respond to the threat of Neo-management are not bad people. They are simply defending what they know to be true; that which in their minds is settled.

Read the entire article...

 

Featured Evolving Excellence Blog Post

Circling the Wagons of Ignorance
by Bill Waddell

Just because the people you choose to surround yourself with agree with you does not mean you are right.  I have stated before that great minds might think alike, but raving lunatics often see eye to eye with each other too.  There is no shortage of evidence to support that statement.  As many as ten minds wallowing adjacent to each other in the foulest part of the sewers of California thought alike and proceeded to gang rape a little girl over the weekend.  That in itself proves that thinking alike is hardly proof of correctness, let alone greatness.

The crux of the scientific method is to form a hypothesis and then go out and look for something that can disprove it.  The scientists and logic folks would say that only when you have given it an honest effort to prove yourself wrong  - your idea passes every experiment you can devise - no peer or expert can refute you - are you onto something.

We are surrounded with examples of failure resulting from inbreeding - people and organizations that cloister themselves in order to assure that no one will ever disagree with them.  Their theories do not undergo anything like the scientific method.  They are like the three college kids in Connecticut who tied the doors to a few dorm rooms shut, then loaded the dorm microwaves with popcorn and set them to cook so long the smoke alarms would go off. Driving their buddies wild with panic when they found themselves trapped in what they thought was a burning building was the apparent goal.  There is not much doubt that, had they run the plan past just about anyone who was at home, in bed, sober at 3 AM when the scheme was hatched, they would have heard a well reasoned contrary opinion to their brilliant idea. 

The failing media outlets Kevin wrote about are in trouble largely because they are out of touch with their customers, and they are out of touch because they have set their own thinking up as the gold standard and do not air or print anything that contradicts them.  They no more want to hear contrary opinions than those college kids wanted to hear what their parents would have thought about their popcorn plan.  So they continue on the same intellectual path - getting validation from each other and wholesale rejection from their customers outside the circle.

Same goes for our egg-headed friends over at Harvard as they engage each other in another silly debate over the nuances of their silly theories concerning manufacturing, innovation and the flatness of the earth.  They have a closed circle politely debating shades of agreement, but they are not the least bit interested in having anyone from outside the club refute their theories.  Some guy named Yoffie says we don't need manufacturing because Google, Amazon and Salesforce.com can carry the economy.  Let some hayseed with a 2.8 in management from Kansas State try to jump into the fray with a comment telling the good professor that those companies employ a total of 34,000 people to get $38 billion in sales, while Whirlpool has twice the people and half the sales - and Whirlpool outsources everything it can get its hands on.  His theory has a great big gaping hole - manufacturng creates jobs - information for services doesn't.  The naysayer from the flatlands won't get far because their beautiful theories cannot stand outside scrutiny.  The Harvard Club are not the least interested in facts that run contrary to their thinking, so they close the doors and limit membership to people who they can count on for validation.

Read the rest and comment (11 comments so far)...

 

© 2009 Superfactory by Factory Strategies Group LLC. All Rights Reserved