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Volume 10 Issue 10   |   October 2009   |    www.superfactory.com

From the Editor

Welcome to the Superfactory Newsletter!

Now is the time to invest in lean improvements. Check out Gemba Academy, which has just added a new course on Quick Changeover, as well as a series of Lean Thinker Interviews and Lean Leader Interviews. The Seven Wastes course is also now available with Spanish subtitles.

The Superfactory LinkedIn group has over 3,500 members. If you're a member of LinkedIn, or are interested injoining the largest professional social networking group, also join theSuperfactory Group.

You can also follow us on Twitter to stay informed of new content and lean manufacturing news.

- Kevin Meyer

 

Manufacturing Excellence News

Stories of interest to the lean community.

 

In the Evolving Excellence Blog

Join over 5,000 readers who get their daily dose of blunt manufacturing and business reality by subscribing to the Evolving Excellence blog!

  |  Subscribe to Evolving Excellence by Email

Recent posts in the Evolving Excellence blog include:

Visit the Evolving Excellence blog...

 

Upcoming Events

10/15/2009Principles of Lean Manufacturing - Morris Plains, NJ - NJ MEP
10/15/2009SMART Leadership - Mason, OH - Definity
10/15/2009Effective Problem Solving - Hamilton, ON - EMC
10/19/2009 AME Annual Conference - Covington, KY - AME
10/19/2009Professional Development for Women - Philadelphia, PA - Clemson
10/20/2009Lean for CFOs and Controllers - Boston, MA - LEI
10/20/2009Financial Applications for non-Financial Managers - Kitchener, ON - EMC
10/21/2009PLC Training Workshop - Atlanta, GA - Business Industrial Network
10/21/20095S Workshop - Chatham, ON - EMC
10/21/2009Total Productive Maintenance - Chatham, ON - EMC
10/22/2009Lean Tools for the Office - Morris Plains, NJ - NJ MEP
10/22/200915th Annual Manufacturing in Mexico Summit - Guaymas, Sonora, Mexico - Offshore Group
10/22/2009Lean Simulation - Cincinnati, OH - Definity
10/22/2009Senior Lean Deployment Leader Seminar - Cambridge, MA - LEI
10/22/20095S Workshop - Hamilton, ON - EMC
10/22/2009Total Productive Maintenance - Hamilton, ON - EMC
10/23/2009Value Stream Mapping for the Office - London, ON - EMC
10/26/2009Metrics for a Lean Enterprise - Dayton, OH - U-Dayton
10/26/2009Controllogix, RSLogix 5000 Workshop - Atlanta, GA - Business Industrial Network
10/26/2009Value Stream Mapping - Arnprior, ON - EMC
10/26/2009Operational Excellence Conference & Expo - St. Louis, MO - IIE
10/27/2009Matching Accounting to your Lean Environment - Dayton, OH - U-Dayton
10/27/20095S Visual Workplace - Chicago, IL - LEI
10/27/2009Developing Kaizen Skills - Chicago, IL - LEI
10/27/2009Making Materials Flow - Chicago, IL - LEI
10/27/2009Value Stream Mapping for Manufacturing - Chicago, IL - LEI
10/27/2009Value Stream Mapping for Office and Service - Chicago, IL - LEI
10/27/2009Senior Executive Lean Seminar - Deerfield, IL - LEI
10/27/2009Strategies for Lean Purchasing - Kingston, ON - EMC
10/27/2009Growth Innovation Leadership China - Shanghai, China - Frost
10/28/2009How to Deploy 5S Throughout Your Facility - Webinar - 5S Supply
10/28/2009Key Concepts of Lean - Understanding TPS - Chicago, IL - LEI
10/28/2009Lean Supply Stream - Rethinking Supply Chain - Chicago, IL - LEI
10/28/2009Lean Warehousing and Distribution - Chicago, IL - LEI
10/28/2009Optimizing Flow in Office and Service - Chicago, IL - LEI
10/28/2009Standardized Work: The Foundation for Kaizen - Chicago, IL - LEI
10/28/2009Value Stream Mapping - Hamilton, ON - EMC
10/29/2009Principles of Lean Food Production - Morris Plains, NJ - NJ MEP
10/29/2009Lean Problem Solving - Chicago, IL - LEI
10/29/2009Made to Order Lean: Excelling in High Mix Low Volume - Chicago, IL - LEI
10/29/2009Lean Accounting - Brockville, ON - EMC
10/30/20095S for the Office - Kitchener, ON - EMC
11/02/2009Lean Experience - Novi, MI - Lean Learning Center
11/02/2009Lean Supervisor - Brockville, ON - EMC
11/03/2009PLC Training Workshop - St. Louis, MO - Business Industrial Network
11/04/2009Lean Accounting - Hamilton, ON - EMC
11/04/2009Developing Pull Systems - Arnprior, ON - EMC
11/04/2009Visual Management - Arnprior, ON - EMC
11/05/2009Lean Purchasing - Dayton, OH - U-Dayton
11/05/2009Lean Accounting - Richmond Hill, ON - EMC
11/05/2009Lean Healthcare Overview - Cookeville, TN - AME
11/06/2009Value Stream Mapping for the Office - Hamilton, ON - EMC
11/09/2009Root Cause Analysis - Human Error Reduction - Dayton, OH - U-Dayton
11/09/2009Effective Communication - Mason, OH - Definity
11/09/2009Lean Value Stream Improvement - Novi, MI - Lean Learning Center
11/09/20095S for the Office - Brockville, ON - EMC
11/10/2009Motivating Others While Leading Change - Mason, OH - Definity
11/11/2009Leading Lean - Novi, MI - Lean Learning Center
11/11/2009Lean Supervisor - Hamilton, ON - EMC
11/12/2009Principles of Lean Manufacturing - Morris Plains, NJ - NJ MEP

View the full events calendar...

 

Featured Book

Toyota KataToyota Kata: Managing People for Performance, Results, and
Superior Performance

By Mike Rother

This game-changing book puts you behind the curtain at Toyota, providing new insight into the legendary automaker's management practices and offering practical guidance for leading and developing people in a way that makes the best use of their brainpower.

Drawing on six years of research into Toyota's employee-management routines, Toyota Kata examines and elucidates, for the first time, the company's organizational routines--called kata--that power its success with continuous improvement and adaptation. The book also reaches beyond Toyota to explain issues of human behavior in organizations.

More information - Previous featured books

 

Featured Article

  The Need for Speed: Building Early Momentum on the Path to
  Continuous Improvement

  By Tom Shaw, Definity Partners
 

A combination of self-inflicted wounds more than a decade in the making plus a global economic crisis shows us that Toyota Motor Corporation has lost its way. While not completely unexpected, it is still surprising that Toyota could lose its grasp on key fundamentals of its management system. The company’s problems and efforts to recover offer many high-value lessons for any manager who is willing to learn.

For those who study and practice Lean management, Toyota Motor Corporation has always been our guiding star, our true north. But what happens when Toyota turns east, or even south, as they have slowly done over the last decade or so?

Toyota has always been the principal Lean practitioner to learn from because they have done such a brilliant job of putting together a wonderful management system based on work done by other people [1] and through the addition of many of their own unique contributions [2] and steady maintenance and improvement. Their non-zero-sum, principle-based, human-centered management system is undoubtedly the best that has been created in modern times. Its practice should be the norm in any organization, not the exception.

Toyota’s recent problems originated with Toyota Global Vision 2010 (launched in 2002 and running through 2010), which, among other things, stated an objective to grow and obtain 15% global market share by the early 2010s. This required Toyota to grow at a compound annual growth rate (CAGR) of nearly 7% per year for a decade (staring from a large base). The owners of this plan and the prior one, Toyota 2003 Vision (launched in 1996 and running through 2005), are the past president and chairman of Toyota, Hiroshi Okuda; the past president and current chairman, Fujio Cho; and the past president and current vice chairman, Katsuaki Watanabe.

Read the entire article...

 

Featured Evolving Excellence Blog Post

Who Wants to be Spum?
by Bill Waddell

The truth always comes out in the end. That is a universal fact, even though sometimes it takes a while for the end to come around and the truth to be known. In the meantime, what Lincoln said about fooling all of the people some of the time and so forth may be true, but sooner or later, the facts matter. In the case of business - any business - the truth and the facts mean the value of the product or service.

I am becoming more and more convinced that there is an inverse relationship between a commitment to lean and the advertising budget. There are those companies that provide a superior value proposition and don't have to spend much money to sell the high value products - and those that do the opposite. You can read all about those Type B companies - lousy value/lotta advertising in a Business Week article called The Great Trust Offensive. The article cites American Express, for instance, as a company with a growing trust issue they are addressing via a campaign to represent themselves as the business partner of the mom-and-pop-main-street-entrepreneur. People trust the local small business person, so American Express is going to ride their coattails. The problem is that American Express jacked up their rates and fees on good customers to cover their losses on bad deals, even though the Fed has slashed rates to just about 0%. Providing a service that is not worth the price charged, then launching an ad campaign to paint the situation as something else is not going to work in the long term because no lie can withstand the test of time.

"Trust is what drives profit margin and share price," says Larry Light, CEO of the Stamford (Conn.) brand consultancy Arcature. "It is what consumers are looking for and what they share with one another." I suppose that is true enough, but value is what creates trust - not spin. In fact spin destroys trust when the truth behind the spin comes out.

Read the rest and comment (7 comments so far)...

 

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