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Volume 10 Issue 6   |   June 2009   |    www.superfactory.com

From the Editor

Welcome to the Superfactory Newsletter!

Now is the time to invest in lean improvements. Check out Gemba Academy, including the four free online video modules on Introduction to Lean, The Ten Commandments of Continuous Improvement, VSM Overview, and 5S Overview. A nine module series on The Seven Deadly Wastes has just been added to the School of Lean.

Our friend Bob Emiliani returns this month with another well-researched Featured Article titled The Toyota Half-Way, which once again takes us to task for forgetting some of the fundamentals of real lean. For a dose of scary- but-true sarcasm, take a look at the Featured Blog Post by Bill Waddell titled If Baseball Were Run Like Fortune 500 Manufacturing.

We continue to develop our ".am" series of morning aggregated news websites. There are now a total of nine, including CEO.am for general business news, lean.am for lean news, and manufacturing.am for manufacturing news.

The Superfactory LinkedIn group has nearly 3,000 members. If you're a member of LinkedIn, or are interested in joining the largest professional social networking group, also join theSuperfactory Group. You can also follow us on Twitter!

- Kevin Meyer

 

Manufacturing Excellence News

Stories of interest to the lean community.

 

In the Evolving Excellence Blog

Join over 5,000 readers who get their daily dose of blunt manufacturing and business reality by subscribing to the Evolving Excellence blog!

  |  Subscribe to Evolving Excellence by Email

Recent posts in the Evolving Excellence blog include:

Visit the Evolving Excellence blog...

 

Upcoming Events

06/10/2009Developing Pull Systems (Kanban) - Kitchener, ON - EMC
06/10/2009Visual Management - Kitchener, ON - EMC
06/11/2009Principles of Lean Food Production - Morris Plains, NJ - NJ MEP
06/11/2009Root Cause Analysis - Albuquerque, NM - High Tech Seminars
06/11/2009Developing Pull Systems (Kanban) - Hamilton, ON - EMC
06/11/2009Visual Management - Hamilton, ON - EMC
06/11/2009Effective Communication - Mason, OH - Definity
06/12/20095S for the Office - London, ON - EMC
06/15/2009Six Sigma Green Belt - Norcross, GA - IIE
06/15/2009Nuclear Quality Requirements for Procurement - Albuquerque, NM - High Tech Seminars
06/15/2009QEH&S Auditing - ISO 19000 - Albuquerque, NM - High Tech Seminars
06/15/2009Lean Supervisor - Richmond Hill, ON - EMC
06/16/2009Value Stream Mapping - Hamilton, ON - EMC
06/16/2009SMART Leadership - SMART Leadership - Definity
06/16/2009Supporting Leader Standard Work with Visual Management - Cambridge, MA - LEI
06/17/20095S - London, ON - EMC
06/17/2009Total Productive Maintenance - London, ON - EMC
06/18/2009Principles of Lean Manufacturing - Morris Plains, NJ - NJ MEP
06/18/2009Lean Certification Review & Exam - Bedford, MA - GBMP
06/18/2009Lean Accounting - Belleville, ON - EMC
06/18/2009Value Stream Mapping - Richmond Hill, ON - EMC
06/22/2009Intro to IE in Health Care - Norcross, GA - IIE
06/22/2009Six Sigma Black Belt - Norcross, GA - IIE
06/22/200911th Annual Design for Six Sigma - Chicago, IL - IQPC
06/22/2009Lean Certification - Mason, OH - Definity
06/22/2009Lead Auditor Class - Dayton, OH - Global Certification USA
06/24/20098th Annual Biological Production Summit - Duseeldorf, Germany - WTG
06/25/2009Lean Tools for the Office - Morris Plains, NJ - NJ MEP
06/25/2009Accelerating Cost Reductions - Pasadena, CA - Caltech
06/25/2009Accelerating Cost Reductions for the Leaner Organization - Pasadena, CA - CalTech
06/29/2009Six Sigma Green Belt - Online - IIE
06/29/2009Kaizen - Norcross, GA - IIE
07/09/2009The Successful Negotiator - Pasadena, CA - CalTech
07/13/2009Six Sigma White Belt - Dayton, OH - U-Dayton
07/14/2009Working Effectively with Japanese: Cross Cultural Seminar - Detroit, MI - Japan Intercultural
07/14/2009Effective Communication - Mason, OH - Definity
07/14/2009Lean Workshops for Service & Industry - Minneapolis, MN - LEI
07/15/2009Motivating Others While Leading Change - Mason, OH - Definity
07/16/2009Principles of Lean Manufacturing - Morris Plains, NJ - NJ MEP
07/20/2009Six Sigma Executive Champion - Dayton, OH - U-Dayton
07/22/2009PLC Training Workshop - Atlanta, GA - Business Industrial Network
07/22/2009Value Stream Mapping for Healthcare - Cambridge, MA - LEI
07/23/2009Principles of Lean Manufacturing - Morris Plains, NJ - NJ MEP
07/23/2009Acquiring External Technology to Drive Innovation - Pasadena, CA - CalTech
07/27/2009ControlLogix PLC Training Seminar - Atlanta, GA - Business Industrial Network

View the full events calendar...

 

Featured Book

In Pursuit of EleganceWhaddaya Mean I Gotta Be Lean?

By Jeff Hajek

'Whaddaya Mean' is a powerful 'how to' guide that delivers over 100 practical, cost-effective solutions to common Lean problems that employees and managers face. Plus, it addresses the `Hard Truths' about Lean that the workforce must know, but that no one wants to talk about. You can do it the hard way and go it alone. Or you can benefit from the experience of those who have gone before you. Let 'Whaddaya Mean' be your travel guide on your Lean journey so you can quickly and easily bridge the gap from "what is" to "what can be."

More information - Previous featured books

 

Featured Article

  The Toyota Half-Way

  By Bob Emiliani, The CLBM LLC

Just about everyone interested in Lean management has by now heard of The Toyota Way. But have you ever heard of The Toyota Half-Way? Probably not, but that is exactly what most people are doing in their Lean activities.

In April 2001, Toyota Motor Corporation produced a document for internal use called “The Toyota Way 2001” [1]. It is a 13-page booklet, produced at the request of the then-president Fujio Cho, that describes the unique aspects of Toyota’s culture which contributed to its success. The document was produced to help ensure a consistent understanding of The Toyota Way among all associates in response to the rapid growth and globalization of Toyota Motor Corporation.

However, as Mr. Kazuhara, the general manager of final assembly Toyota’s Motomachi plant told me on 14 June 2001, the fact that The Toyota Way has been written down means nothing: “Words are just words, there is more to it [the Toyota Way] than just words.” He said it is the responsibility of each supervisor to bring The Toyota Way to life through daily practice and train future generations of managers and associates on-the-job [2].

Read the entire article...

 

Featured Evolving Excellence Blog Post

If Baseball Were Run Like Fortune 500 Manufacturing
by Bill Waddell

The Houston Astros announced today that Mr. Cuthbert Snodgrass has been named Manager and will immediately take over the team with the worst record in Major League Baseball.

In a press release issued this morning, the owner acknowledged that Snodgrass has no prior baseball experience as a coach or a player. Said team owner Jack Cass, "At the end of every game, when I see that the other team has scored more runs than we have, it is clear that we need a strategy to change our focus from hitting, pitching and fielding to mastering the scoreboard. Cuthbert is clearly the best man for the job."

Snodgrass stated, "Not only do I have a masters degree in engineering with a major in Computer and Information Science from Penn, I went on to get my PhD in Mathematics and Computational Science. As a result, I am very confident in my knowledge of how baseball scores are calculated, and I am quite comfortable with the inner workings of the JumboTron scoreboard that displays them, as well." He added that his first move as coach had been to fire assistant coach Lefty Jones and replace him with Edith Foureyes, a Yale attorney who has memorized the Official Rules of Major League Baseball and will be responsible for strategic planning and representing the team in disputes with umpires.

When a reporter pointed out that Penn is currently in last place in the Ivy League, Snodgrass expressed surprise - not that they were in last place but that the Ivy league had baseball teams. He dismissed concerns by pointing to the fact that he and his sister had placed 3rd in the junior level mixed doubles squash tournament two years in a row at the country club. "As a result of that experience, I know all anyone needs to about the sweat and stress of competitive sports. Just the same, I plan to tour the players' locker room at least once a month to keep in touch with the whole athletic thing," he added.

Read the second half and comment (5 comments so far)...

 

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